可 3D 打印的飞翼生成器

围绕大家手头都有的配件设计:推进式 2212 电机、30 A 电调、4S 1500 mAh 锂电(或 3S 2200)、两个 MG90S 舵机和一个小接收机。机翼采用带后掠、梢根比和负扭转的 MH45 级反弯翼型。翼梢小翼提供航向稳定。LW-PLA 翼段是中空蒙皮,由 CAD 中建模的交叉格栅加强,套在碳纤维主梁和连接件上。每个部件都在模型中就位:电池装在卡扣舱盖下的电池舱里;每个舵机拧在 PETG 框架上,框架再拧进机翼下方的槽中,并有线槽通到接收机;电机装在可抽出的尾锥上,方便螺丝刀够到螺丝;电调放在机翼下方通风散热的凹槽里。每个零件都按真实体积和材料计算重量,并与所有部件合计,校验确认电池可以滑到重心位置。每个零件都用它的职责所需的材料打印:看重重量的地方用 LW-PLA;承载发热电机和电调的尾锥、卡扣舱盖和舵机框架用 PETG;薄薄的翼梢小翼用 PLA;柔性铰链用 TPU。点击“使用”可以看到升降副翼的俯仰和滚转动作,装配过程按真实顺序播放。

航模飞翼:可 3D 打印的模型,436 × 994 × 86 mm
Building the model
Loading the 3D view
No adjustable sizes

Ask for the sizes you want to tweak, e.g. “make the width adjustable”.

默认尺寸下的规格

在 Bambu Lab A1 上用 PLA 实际构建测得。拖动上方滑块时,每个数字都会实时更新。

整体尺寸
436 × 994 × 86 mm
零件数
36
耗材
427 g
打印时间
21 h 50 min
打印盘
3
支撑
部分零件需要

工程校验

校验和参数名称直接来自 CAD 引擎,以英文显示。

  • Modeled lattice in panel 1 R13342.5 mm3 of internal CAD material; not slicer infill or a strength qualification
  • Modeled lattice in panel 2 R11146.3 mm3 of internal CAD material; not slicer infill or a strength qualification
  • Modeled lattice in elevon 2 RInterior webs remain after the control-surface crop; physical stiffness is unverified
  • Modeled lattice in panel 3 R9231.5 mm3 of internal CAD material; not slicer infill or a strength qualification
  • Modeled lattice in elevon 3 RInterior webs remain after the control-surface crop; physical stiffness is unverified
  • Modeled lattice in panel 4 R6908.2 mm3 of internal CAD material; not slicer infill or a strength qualification
  • Modeled lattice in elevon 4 RInterior webs remain after the control-surface crop; physical stiffness is unverified
  • Modeled lattice in panel 1 L13342.5 mm3 of internal CAD material; not slicer infill or a strength qualification
  • Modeled lattice in panel 2 L11146.3 mm3 of internal CAD material; not slicer infill or a strength qualification
  • Modeled lattice in elevon 2 LInterior webs remain after the control-surface crop; physical stiffness is unverified
  • Modeled lattice in panel 3 L9231.5 mm3 of internal CAD material; not slicer infill or a strength qualification
  • Modeled lattice in elevon 3 LInterior webs remain after the control-surface crop; physical stiffness is unverified
  • Modeled lattice in panel 4 L6908.2 mm3 of internal CAD material; not slicer infill or a strength qualification
  • Modeled lattice in elevon 4 LInterior webs remain after the control-surface crop; physical stiffness is unverified
  • Battery trims the balance pointbalance at 18% MAC = 128 mm behind the root LE (static margin ~7% to a ~25% MAC neutral point); the battery reaches it with its front -35 mm behind the root LE (trim range 123-134 mm)
  • Hatch snaps without cracking0.75% peak strain in a 12 mm PETG arm over a 0.6 mm hook (keep under half of PETG's 10% elongation)
  • Wing loading ≤ 45 g/dm²44.8 g/dm² at 794 g all-up (printed parts 452 g from their volumes; 4S 1500 175 g)
  • Stall speed ≤ 10 m/s (CL 0.8)9.5 m/s — hand-launchable
  • Thrust for a hand launchthrust/weight 1.13 with 900 g static thrust (typical of a 2212 ~1000 KV on 4S with an 8x4.5 prop; read your motor's chart and set it)
  • Winglets give yaw stabilitytwo tip plates, 7.0% of the wing area
  • Elevons have authority16% of the wing area, ±15 deg throw on TPU hinges
  • Pushrods run clear under the wing1.2 mm wire from each servo horn to its control horn, straight and level
  • Linkage gives the full elevon throwcontrol horn 15.4 mm under the hinge line, servo horn 16 mm: +/-15 deg of elevon needs +/-14 deg of servo travel (under 45)
  • TPU hinges bend within TPU's range21% peak bending strain in the 0.8 mm strip at +/-15 deg, bending across a 0.5 mm gap on the pivot line (keep under a tenth of TPU's 400%)
  • Winglet pegs fit the tip airfoiltip airfoil 11.6 mm thick at the pegs for 5 mm square pegs (1.2 mm wall each side)
  • Servos screwed down, not gluedeach MG90S: two M2 tab screws into 6 mm PETG ears (2 x screw diameter of thread), frame held by two M2 screws into heat-set inserts in wing columns
  • Servos fit under the top skinMG90S (catalog proxy) on its side in a pocket opening under the wing; at least 1 mm of top skin left above it
  • Servo plugs pass the wire channel10.2 mm channel from each servo to the receiver bay for a 8 x 4.2 mm plug
  • Prop clears the trailing edge22 mm between the 8 inch prop and the nearest trailing edge; use a folding prop or land on grass (a pusher prop sits below the belly)
  • receiver goes in30 poses along its path clear of every part.
  • servo lead R goes in87 poses along its path clear of every part.
  • servo lead L goes in87 poses along its path clear of every part.
  • ESC goes in15 poses along its path clear of every part.
  • 2212 motor + 8x4.5 prop goes in20 poses along its path clear of every part.
  • driver: motor screws (bench) goes in30 poses along its path clear of every part.
  • driver: tail cone screws goes in20 poses along its path clear of every part.
  • MG90S servos goes in20 poses along its path clear of every part.
  • MG90S onto its frame (bench) R goes in15 poses along its path clear of every part.
  • driver: servo tab screws (bench) R goes in20 poses along its path clear of every part.
  • MG90S onto its frame (bench) L goes in15 poses along its path clear of every part.
  • driver: servo tab screws (bench) L goes in20 poses along its path clear of every part.
  • driver: servo frame screws goes in20 poses along its path clear of every part.
  • carbon joiner 8 mm goes in125 poses along its path clear of every part.
  • carbon spar R goes in245 poses along its path clear of every part.
  • carbon spar L goes in245 poses along its path clear of every part.
  • battery goes in30 poses along its path clear of every part.

可调尺寸

设置默认范围
Half-span (per wing)450 mm250–500 mm
Root chord220 mm140–240 mm
Tip chord130 mm80–180 mm
LE sweep25 °15–35 °
Washout3 °0–5 °
Skin thickness0.9 mm0.6–1.6 mm
Lattice web thickness1 mm1–2 mm
Diagonal lattice pitch60 mm30–90 mm
Panels per wing42–6
Carbon spar OD8 mm5–10 mm
Battery4S 1500—
Motor static thrust (from its chart)900 g400–1600 g

零件清单

零件数量尺寸(mm)耗材时间
centre-section1129 × 45 × 9032 g1 h 36 min
nose144 × 90 × 7717 g54 min
tail cone143 × 90 × 9343 g1 h 8 min
hatch1162 × 47 × 1416 g25 min
servo frame R147 × 24 × 142 g8 min
panel-1-R1250 × 23 × 11342 g2 h 3 min
panel-2-R1198 × 21 × 11331 g1 h 34 min
elevon-2-R175 × 10 × 1087 g32 min
control horn R121 × 16 × 20 g5 min
panel-3-R1165 × 20 × 11327 g1 h 24 min
elevon-3-R175 × 9 × 1117 g32 min
panel-4-R1148 × 18 × 11323 g1 h 14 min
elevon-4-R168 × 8 × 1085 g29 min
servo frame L147 × 24 × 142 g8 min
panel-1-L1250 × 23 × 11342 g2 h 3 min
panel-2-L1198 × 21 × 11331 g1 h 34 min
elevon-2-L175 × 10 × 1087 g32 min
control horn L121 × 16 × 20 g5 min
panel-3-L1165 × 20 × 11327 g1 h 24 min
elevon-3-L175 × 9 × 1117 g32 min
panel-4-L1148 × 18 × 11323 g1 h 14 min
elevon-4-L168 × 8 × 1085 g29 min
winglet-R1145 × 72 × 815 g24 min
winglet-L1145 × 72 × 815 g24 min
hinge strip (TPU)1222 × 24 × 10 g5 min

制作方法

  1. 选好打印机,然后设置翼展、翼弦和后掠角。拖动时重心、翼载荷、失速速度和推力校验都会重新计算。
  2. 从电机数据表输入静推力,并选择电池。
  3. 翼段、升降副翼、中段和机头用 LW-PLA 打印;尾锥、舱盖和舵机框架用 PETG;翼梢小翼用 PLA;铰链条用 TPU。
  4. 把翼段粘在碳纤维主梁和连接件上,用 1.75 mm 耗材当定位销。粘上机头。每个翼梢小翼有两个方榫:在翼梢肋对应的榫孔里滴一滴胶,按到底。
  5. 铰链:每个铰链面在壁中间有两个薄槽。在机翼槽和升降副翼槽里各滴一滴快干胶,把 TPU 条插进机翼一半,再把升降副翼套上去,胶水固化前保持 0.5 mm 缝隙。TPU 条会像门铰链一样在缝隙中弯曲。
  6. 连杆:把每个 PETG 舵角粘进升降副翼下方的槽里,舵机摇臂朝下装好,用两端做 Z 弯的 1.2 mm 钢丝连接。舵角孔位于铰链线下方,所以上下舵量相同。
  7. 在工作台上把每个舵机的耳片拧到 PETG 框架上,再把框架连舵机从下方装进槽里,用两颗 M2 螺丝向上拧入熔进机翼立柱的热熔螺母。把线从线槽穿进舵机舱。
  8. 用长螺丝刀从敞开的前端把电机拧到尾锥上,在尾锥的舌片里熔入两颗 M3 热熔螺母,推入机身,从下方拧上两颗 M3 螺丝。
  9. 按下舱盖直到两侧都咔哒一声,再把电池推到重心校验给出的位置。

打印建议

  • LW-PLA 在 230–250 °C 会发泡,重量约减半——先校准流量。
  • 翼段以翼根肋为底直立打印,填充设为 0%:内部格栅已经建模在零件里,切片软件会把它当作壁来打印。
  • TPU 铰链条平放慢速打印;0.8 mm 厚时很容易弯,也不会撕裂。
  • 碳管保持滑动配合:孔径建模时比碳管外径大 0.3 mm。

常见问题

真的能飞吗?

它就是按能飞来设计的:电池可以让重心落在平均气动弦长的 18%(静稳定裕度 7%),翼载荷、失速速度、推重比、翼梢小翼面积和升降副翼面积都经过校验。这些是设计校验,不是飞行测试。请在标记点用指尖托平衡,检查升降副翼的动作方向,首飞时顶风轻轻推出。

适配哪些电子设备?

带 8x4.5 桨的 2212 电机(约 1000 KV)、30 A 电调、4S 1500 mAh 或 3S 2200 mAh 锂电、两个 MG90S 舵机,以及任意小型接收机。请确认你的 2212 支持 4S 和这支桨,并从电机数据表输入静推力。

TPU 铰链怎么工作?

每个升降副翼通过两条薄 TPU 条与机翼相连,TPU 条横跨缝隙粘在上表面。TPU 能弯不会裂,所以就像门铰链一样。缝隙下方是 V 形,升降副翼既能上偏也能下偏。

降落怎么办?

螺旋桨是推进式的,位于机腹下方。用折叠桨或者降落在草地上,触地前收油门。

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