Print-in-place hinge tester

Moving parts printed in one go only work if the gap around the pin is big enough for your printer. Print this small hinge at a few clearances and you'll know exactly what to use for boxes, lids and mechanisms.

Print-in-place hinge tester: 3D printable model, 61 × 28 × 8 mm
Building the model
Loading the 3D view
No adjustable sizes

Ask for the sizes you want to tweak, e.g. “make the width adjustable”.

Specs at the default size

Measured from the actual build on a Bambu Lab A1 in PLA. Every number updates live when you drag a slider above.

Overall size
61 × 28 × 8 mm
Parts
1
Filament
5 g
Print time
11 min
Build plates
1
Supports
None needed

Engineering checks

  • Clearance at least 0.2 mm0.4 mm around the pin

Adjustable sizes

SettingDefaultRange
Joint clearance0.4 mm0.2–0.8 mm
Knuckle radius4 mm3–7 mm
Knuckle length7 mm5–12 mm

How to make it

  1. Start with 0.4 mm clearance.
  2. Print flat without supports.
  3. Bend gently to break it free.
  4. If it's fused, raise the clearance by 0.05 mm; if it's sloppy, lower it.

Print tips

  • Slow first layers help — elephant's foot fuses hinges.
  • About 8 minutes and a few grams.

FAQ

What clearance works for most printers?

0.35–0.45 mm with a 0.4 mm nozzle. Well-tuned Bambu and Prusa printers often manage 0.3 mm.

Comments

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