From the Loftsmith community
S&S Super E choke cap
Gives the choke lever on an S&S Super E carburetor a proper knob to grab, so you're not pinching a bare metal tab. The sides are ribbed for grip and the underside has a slot that slides over the lever. Change the lever width and thickness to match yours.
1 part · 3 g · 24 × 24 × 20 mm
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No adjustable sizes
Ask for the sizes you want to tweak, e.g. “make the width adjustable”.
How to print it
Parts
- choke cap · PLA · Upright with the slot end on the bed. No supports.
Printed in PLA.
Print settings
- Layer height
- 0.2 mm
- Walls
- 3
- Infill
- 20%
- Supports
- None
Assembly
- Push the cap straight onto the lever tip. A drop of glue in the slot makes it permanent.
Good to know
- The build report still flags a 20 mm³ overlap between the lever and the cap. That is deliberate: the two crush ribs press about 0.2 mm into the lever to hold the cap on. The insert path itself is clear.
- The lever size (12 × 3 mm, 12 mm deep) is estimated. Measure the real lever and adjust the sliders before printing. Tune the Slot clearance slider if the cap is too tight or too loose.
- PLA softens around 55 °C and the carburetor area gets hot, so PETG or ASA is safer in service.
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