USB LED 灯饼折叠台灯

一盏围绕便宜的 USB LED 灯饼做的建筑师风格台灯。双杆下臂和纤薄的上臂可以折平也可以伸出,灯头能倾斜,整个灯臂装在底座上可转动的转台上。每个关节都是一颗普通 M4 螺栓加弹簧垫圈和尼龙锁紧螺母,所以停在哪里就保持在哪里。USB 线卡进沿灯臂的线槽,在每个关节处绕一圈,从底座下方后侧引出。校验证明在任何姿态下线的弯曲半径都不小于线径的五倍,每个铰链在臂伸到最远时能承受至少两倍的臂重,同时轻轻一推仍能转动,底座里放上硬币或垫圈后,台灯会稳稳立住,在翻倒之前灯臂会先被推动。

折叠台灯:可 3D 打印的模型,280 × 160 × 220 mm
Building the model
Loading the 3D view
No adjustable sizes

Ask for the sizes you want to tweak, e.g. “make the width adjustable”.

默认尺寸下的规格

在 Bambu Lab A1 上用 pla 实际构建测得。拖动上方滑块时,每个数字都会实时更新。

整体尺寸
280 × 160 × 220 mm
零件数
7
耗材
221 g
打印时间
5 h 31 min
打印盘
2
支撑
部分零件需要

工程校验

校验和参数名称直接来自 CAD 引擎,以英文显示。

  • Lead lies free in its channels in every poseworst overlap 0.00 mm3 over 6 poses
  • Lead bends gently in every posetightest bend 17.5 mm = 5.0x the 3.5 mm lead (folded 17.5, rest 17.5, reaching 17.5, rest, head up 75 deg 17.5, reaching, head up 17.5, folded, head up 17.5)
  • Fixed run bends gently14.0 mm (4.0x) down the ear, across the turret axis and under the base, where the lead never flexes
  • Lead slides to follow the armthe arm run changes 52 mm between poses (373-424 mm); every seat is 1.5 mm wider than the lead and the mouths only stop it falling out, so it slides; leave 80 mm of slack behind the base
  • Lead leaves low at the backexits under the base rim at the back, 2.6 mm above the desk
  • Puck fits its pocketpocket 60.6 mm for a 60 mm puck; it rests on the 45 degree cone, no contact with the walls
  • Puck held by the bezelbezel lip covers 3.0 mm of the puck rim all round; 0.45 mm float between cone and bezel; three M2 screws into heat-set inserts in a 5.6 mm rim
  • USB plug threads through the head and the postplug 16.5 x 8.5 mm (18.6 mm across) through a 21 mm apex opening and a 28 mm post bore
  • Lead snaps into the arm and stayslower arm: lips leave a 3.0 mm mouth over a 8.4 mm seat; upper arm and ear: a 3.0 mm mouth over a 5.0 mm groove
  • Friction hinges hold the arm in every poseshoulder 0.72 N m vs 0.365 N m (x2.0); elbow 0.90 N m vs 0.187 N m (x4.8); head 0.25 N m vs 0.035 N m (x7.2); mu 0.3 PLA on PLA, 6.0 mm mean friction radius, clamp 200/250/70 N
  • Moves with a light push3.6 N at the head swings the whole arm at full reach; 4.3 N on the shade rim tilts the head
  • Hinge bolts and bores take a knock20 N knock on the head: 0.63 MPa on the 8 mm blade bore, 0.8 MPa shear in the steel M4
  • Clamp does not crush the knuckles0.95 MPa on each knuckle face at 200 N; PLA allows 5.0 even across the layers
  • Links outlast the hingesat the slipping torque: lower bars 3.4, upper blade 6.1 MPa (along the layers, allow 16.7); ear root 1.5, head cheeks 1.7 MPa (across the layers, allow 5.0); Kt 1.49
  • Stays standing at full reachcentre of mass 29 mm from the axis, rim at 79 mm, with 652 g of coins or washers in the pocket (1015 g lamp); takes 2.6 N pressed down on the head to tip; needs at least 45 g of ballast
  • Pushing the head down moves the arm before the lamp tipsat full reach the shoulder gives at 1.13 N on the head; tipping needs 2.62 N (x2.3)
  • Collar holds the turret downcollar overlaps the turret's ledge by 5.8 mm all round; two M3 into heat-set inserts in the post
  • Head tilts its full rangeshade clears the upper arm tilted 75 deg forward (overlap 0.00 mm3)
  • USB LED puck goes in20 poses along its path clear of every part.
  • ballast: coins or steel washers goes in20 poses along its path clear of every part.
  • USB plug through the head goes in30 poses along its path clear of every part.
  • USB plug through the post goes in30 poses along its path clear of every part.
  • driver: hinge bolts goes in20 poses along its path clear of every part.
  • driver: collar screws goes in20 poses along its path clear of every part.
  • driver: bezel screws (bench) goes in20 poses along its path clear of every part.

可调尺寸

设置默认范围
Arm link length160 mm130–180 mm
Base diameter160 mm160–200 mm
Head tilt range75 deg40–110 deg
LED puck diameter60 mm50–70 mm

零件清单

零件数量尺寸(mm)耗材时间
base1160 × 160 × 26102 g2 h 19 min
turret1136 × 136 × 5059 g1 h 25 min
collar156 × 56 × 45 g11 min
lower arm1177 × 18 × 1718 g30 min
upper arm1161 × 8 × 179 g18 min
head172 × 72 × 5422 g38 min
bezel172 × 72 × 24 g10 min

制作方法

  1. 用滑块设置臂长、底座尺寸、灯头倾角和灯饼直径;每个尺寸都会重新校验。
  2. 七个零件用 PLA 打印,压入热熔螺母(底座立柱两个 M3,灯罩边缘三个 M2),在底座凹槽里填满硬币或钢垫圈。
  3. 把灯饼的 USB 插头从灯罩的孔向上穿出,拧上压圈,然后用 M4 x 25 螺栓、弹簧垫圈和尼龙锁紧螺母把灯头、上臂、下臂和转台连起来。
  4. 把线压进灯臂的线槽,让插头从空心立柱穿下去,把线放进底座下方的槽里,逐个拧紧螺母直到关节能保持姿态。

打印建议

  • 两根灯臂都以笔直的背边朝下躺着打印,层纹沿着灯臂走;螺栓孔的形状专为无支撑打印设计。
  • 灯罩开口朝下打印:内部是 45 度锥面,所以同样无需支撑。
  • 底座和转台用约 15% 填充;重量来自硬币或垫圈,而不是塑料。

常见问题

适合哪种 LED 灯饼?

任何直径约 50 到 70 mm、厚 10 mm、线从背面引出的圆形 USB 灯饼都行。把灯饼直径滑块设成你的尺寸。

铰链螺母要拧多紧?

先拧到贴合,再多拧约四分之一圈,让弹簧垫圈稍微压扁。如果臂伸到最远时下垂,就把肩部螺母再拧紧一点。

底座需要配重吗?

需要。大约 650 g 硬币或钢垫圈填满转台下方的凹槽;有了它,灯臂完全伸展时台灯也能稳稳立住。

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