USB LED 灯饼折叠台灯
一盏围绕便宜的 USB LED 灯饼做的建筑师风格台灯。双杆下臂和纤薄的上臂可以折平也可以伸出,灯头能倾斜,整个灯臂装在底座上可转动的转台上。每个关节都是一颗普通 M4 螺栓加弹簧垫圈和尼龙锁紧螺母,所以停在哪里就保持在哪里。USB 线卡进沿灯臂的线槽,在每个关节处绕一圈,从底座下方后侧引出。校验证明在任何姿态下线的弯曲半径都不小于线径的五倍,每个铰链在臂伸到最远时能承受至少两倍的臂重,同时轻轻一推仍能转动,底座里放上硬币或垫圈后,台灯会稳稳立住,在翻倒之前灯臂会先被推动。

Building the model
Loading the 3D view
No adjustable sizes
Ask for the sizes you want to tweak, e.g. “make the width adjustable”.
默认尺寸下的规格
在 Bambu Lab A1 上用 pla 实际构建测得。拖动上方滑块时,每个数字都会实时更新。
- 整体尺寸
- 280 × 160 × 220 mm
- 零件数
- 7
- 耗材
- 221 g
- 打印时间
- 5 h 31 min
- 打印盘
- 2
- 支撑
- 部分零件需要
工程校验
校验和参数名称直接来自 CAD 引擎,以英文显示。
- Lead lies free in its channels in every poseworst overlap 0.00 mm3 over 6 poses
- Lead bends gently in every posetightest bend 17.5 mm = 5.0x the 3.5 mm lead (folded 17.5, rest 17.5, reaching 17.5, rest, head up 75 deg 17.5, reaching, head up 17.5, folded, head up 17.5)
- Fixed run bends gently14.0 mm (4.0x) down the ear, across the turret axis and under the base, where the lead never flexes
- Lead slides to follow the armthe arm run changes 52 mm between poses (373-424 mm); every seat is 1.5 mm wider than the lead and the mouths only stop it falling out, so it slides; leave 80 mm of slack behind the base
- Lead leaves low at the backexits under the base rim at the back, 2.6 mm above the desk
- Puck fits its pocketpocket 60.6 mm for a 60 mm puck; it rests on the 45 degree cone, no contact with the walls
- Puck held by the bezelbezel lip covers 3.0 mm of the puck rim all round; 0.45 mm float between cone and bezel; three M2 screws into heat-set inserts in a 5.6 mm rim
- USB plug threads through the head and the postplug 16.5 x 8.5 mm (18.6 mm across) through a 21 mm apex opening and a 28 mm post bore
- Lead snaps into the arm and stayslower arm: lips leave a 3.0 mm mouth over a 8.4 mm seat; upper arm and ear: a 3.0 mm mouth over a 5.0 mm groove
- Friction hinges hold the arm in every poseshoulder 0.72 N m vs 0.365 N m (x2.0); elbow 0.90 N m vs 0.187 N m (x4.8); head 0.25 N m vs 0.035 N m (x7.2); mu 0.3 PLA on PLA, 6.0 mm mean friction radius, clamp 200/250/70 N
- Moves with a light push3.6 N at the head swings the whole arm at full reach; 4.3 N on the shade rim tilts the head
- Hinge bolts and bores take a knock20 N knock on the head: 0.63 MPa on the 8 mm blade bore, 0.8 MPa shear in the steel M4
- Clamp does not crush the knuckles0.95 MPa on each knuckle face at 200 N; PLA allows 5.0 even across the layers
- Links outlast the hingesat the slipping torque: lower bars 3.4, upper blade 6.1 MPa (along the layers, allow 16.7); ear root 1.5, head cheeks 1.7 MPa (across the layers, allow 5.0); Kt 1.49
- Stays standing at full reachcentre of mass 29 mm from the axis, rim at 79 mm, with 652 g of coins or washers in the pocket (1015 g lamp); takes 2.6 N pressed down on the head to tip; needs at least 45 g of ballast
- Pushing the head down moves the arm before the lamp tipsat full reach the shoulder gives at 1.13 N on the head; tipping needs 2.62 N (x2.3)
- Collar holds the turret downcollar overlaps the turret's ledge by 5.8 mm all round; two M3 into heat-set inserts in the post
- Head tilts its full rangeshade clears the upper arm tilted 75 deg forward (overlap 0.00 mm3)
- USB LED puck goes in20 poses along its path clear of every part.
- ballast: coins or steel washers goes in20 poses along its path clear of every part.
- USB plug through the head goes in30 poses along its path clear of every part.
- USB plug through the post goes in30 poses along its path clear of every part.
- driver: hinge bolts goes in20 poses along its path clear of every part.
- driver: collar screws goes in20 poses along its path clear of every part.
- driver: bezel screws (bench) goes in20 poses along its path clear of every part.
可调尺寸
| 设置 | 默认 | 范围 |
|---|---|---|
| Arm link length | 160 mm | 130–180 mm |
| Base diameter | 160 mm | 160–200 mm |
| Head tilt range | 75 deg | 40–110 deg |
| LED puck diameter | 60 mm | 50–70 mm |
零件清单
| 零件 | 数量 | 尺寸(mm) | 耗材 | 时间 |
|---|---|---|---|---|
| base | 1 | 160 × 160 × 26 | 102 g | 2 h 19 min |
| turret | 1 | 136 × 136 × 50 | 59 g | 1 h 25 min |
| collar | 1 | 56 × 56 × 4 | 5 g | 11 min |
| lower arm | 1 | 177 × 18 × 17 | 18 g | 30 min |
| upper arm | 1 | 161 × 8 × 17 | 9 g | 18 min |
| head | 1 | 72 × 72 × 54 | 22 g | 38 min |
| bezel | 1 | 72 × 72 × 2 | 4 g | 10 min |
制作方法
- 用滑块设置臂长、底座尺寸、灯头倾角和灯饼直径;每个尺寸都会重新校验。
- 七个零件用 PLA 打印,压入热熔螺母(底座立柱两个 M3,灯罩边缘三个 M2),在底座凹槽里填满硬币或钢垫圈。
- 把灯饼的 USB 插头从灯罩的孔向上穿出,拧上压圈,然后用 M4 x 25 螺栓、弹簧垫圈和尼龙锁紧螺母把灯头、上臂、下臂和转台连起来。
- 把线压进灯臂的线槽,让插头从空心立柱穿下去,把线放进底座下方的槽里,逐个拧紧螺母直到关节能保持姿态。
打印建议
- 两根灯臂都以笔直的背边朝下躺着打印,层纹沿着灯臂走;螺栓孔的形状专为无支撑打印设计。
- 灯罩开口朝下打印:内部是 45 度锥面,所以同样无需支撑。
- 底座和转台用约 15% 填充;重量来自硬币或垫圈,而不是塑料。
常见问题
适合哪种 LED 灯饼?
任何直径约 50 到 70 mm、厚 10 mm、线从背面引出的圆形 USB 灯饼都行。把灯饼直径滑块设成你的尺寸。
铰链螺母要拧多紧?
先拧到贴合,再多拧约四分之一圈,让弹簧垫圈稍微压扁。如果臂伸到最远时下垂,就把肩部螺母再拧紧一点。
底座需要配重吗?
需要。大约 650 g 硬币或钢垫圈填满转台下方的凹槽;有了它,灯臂完全伸展时台灯也能稳稳立住。
需要目录里没有的形状? 用文字生成 CAD,用你自己的话描述它
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